The Aerospace Industry in Mexico and the US Mexico Bilateral Aviation Safety Agreement


During the past decade, the aerospace industry in Mexico has grown
rapidly – and over the past few years, it’s really begun to soar. The
Mexican government has placed a strong emphasis in helping improve this
the operating environment for aerospace manufacturers by improving the
internal regulatory environment for the industry. For example, in 2006,
the Mexican government set an effective tariff rate of zero percent on
the importation from any country of any item entering the nation to be
used in Mexican aerospace manufacturing operations. This and other
factors have led to a tripling of aerospace imports for the period of
2006-2011. These imports enabled Mexico to increase the volume and value
of its aerospace parts and products exponentially. The vast majority of
these exports are consumed by aerospace OEMs in the United States.


Along with automotive, the aerospace industry in Mexico is one of the
country’s most significant and thriving industry sectors, with over 300
aerospace companies relying upon the utilization of special
considerations provided under the maquiladora, or IMMEX, program to
produce exceptional quality for considerably lower costs. Within the
past decade, the aerospace industry in Mexico has reached a compounded
annual growth rate of over 15% and has expanded into several new
segments. Some of the more notable US aerospace companies enjoying
Mexico’s stable and business-friendly environment include Hawker
Beechcraft, Gulfstream Aerospace, General Electric, Textron, and
Honeywell.

One of the most notable changes in recent years for
that has made the aerospace industry in Mexico more conducive to foreign
capital has been the September 2007 implementation of the US-Mexico
Bilateral Aviation Safety Agreement or BASA. Prior to the ratification
of this accord, aerospace parts that were manufactured in Mexico were
required to be sent to the United States to obtain FAA safety
certifications. With BASA, Mexican-produced aerospace parts can now be
certified in Mexico, and used in the manufacture of larger products or
sold directly to end users. This effectively eliminated an extra step
and significant extra cost in the value chain.

The respective
aerospace regulatory bodies of the US and Mexico – the Federal Aviation
Administration (FAA) and the Mexican General Directorate of Civil
Aeronautics (DGAC) – oversee and enforce the agreement, ensuring
compliance with all applicable safety and quality standards. Under the
BASA, the US and Mexico agreed to facilitate acknowledgment of each
other’s airworthiness authorizations and environmental testing and
approval of civil aeronautical products, as well as qualification
evaluations of flight simulators. The success of this agreement was
critical to the Mexican aerospace industry’s ability to expand in terms
of size and global competitiveness.


The practical result of the BASA is the removal of significant
obstacles for aerospace companies seeking to near shore aerospace parts
and component production south of the border. Its provisions allow
manufacturers to verify and transport machinery directly from Mexican
factories, rather than sending them back to the US for security checks.
This then avoids the need for expensive re-certifications or secondary
reviews altogether. It also opens the door for the possibility of
performing critical secondary operations in Mexico such as heat and
other metal treating processes.

Of primary significance is the
“Airworthiness Approval” ruling of the BASA, which dictates that the
design or change to a design of a civil aeronautical product meets
standards agreed upon between both the US and Mexico, and is in safe
operating condition. If the standards are met, the exporter receives an
export certificate of airworthiness. Since products no longer have to be
sent back to the United States for certification prior to being sent to
an end user, direct shipment can be made that results in reduced costs,
lessened reduced regulatory burdens, enhanced air travel safety, and
the continued vibrant growth of the aerospace industry in Mexico.

Honeywell Aerospace Launches RFID Rollout


Honeywell Aerospace, one of the largest parts suppliers to Airbus and
Boeing, announced that it has selected TegoView software to improve its
supply chain processes and expedite its new RFID parts tagging program.
In addition, it has selected well-known integrator ID Integration to
perform the installation. This all comes as welcome news for RFID
vendors who hope to see more and more industry giants adopting their
technologies.


Honeywell is rolling out its RFID tagging program across their
aerospace organization. By using TegoView’s workflow, Honeywell is
streamlining its parts tagging process and assuring data accuracy on
RFID tags being attached to components through efficient database
connectivity and defined templates that reduce user input errors.


Airframe manufacturers are requiring their suppliers of repairable,
high value parts and systems to attach high memory RFID tags to these
assets. This allows all participants in the supply chain to trace the
progress of assets and access information stored on them throughout
their lifecycle from manufacturing to maintenance.

Timothy
Butler, Tego, Inc. president/CEO told us, “This is definitely a big
deal. Honeywell Aerospace is going far beyond just meeting an industry
spec. It is making changes that will improve efficiency and security.
They are using tags with our chips in them, but the software is
compatible with any chip/tag that meets the standard. Our software is
very applicable to aerospace and other OEMs. It can also be used in 15
different readers, today. “Honeywell has been absolutely great to work
with…very proactive,” he continued.


“They actually worked with us by giving us suggestions on how to make
the software more useful. They had a lot of great ideas. They were
always saying: “Can it do this or can it do that?” That’s the kind of
relationship you want with your customer!”

“Aircraft components
need to be easily traceable with full transparency throughout a
product’s supply chain and lifecycle with the ability to verify their
pedigree at all times,” said Jim Evans, Honeywell ISC UID/RFID program
manager. “After evaluating and testing TegoView’s ability to write and
read RFID tags on parts, we are convinced we can meet the stringent
requirements of our customers.

“TegoView is being deployed
across many Honeywell locations where we are setting up workstations
that we can configure for desktop and mobile use,” Evans continued. “One
of our teams quickly learned the tagging process using defined
templates and then walked the next group through the process.
Pre-populated mobile and fixed readers with the same TegoView interface
make tagging parts an extremely efficient operation.”

Changes And Trends in Aerospace Manufacturing Engineering

Owing to the modern day, needs, demand, and the overall global
knowledge that is involved in aerospace manufacturing engineering, marks
the industry’s expansion in the coming years. In addition to that,
economic progress too adds to its growth and success. Furthermore, the
civil aviation sector is astonished by the way travel in our country has
increased. To complement the scenario, the defense and military sector
too is now giving close attention to its own intrinsic requirements. In
its entirety, the global aerospace industry has superseded the count of
$100 billion USD owing to the acute competition and the need to be the
best in the industry.

The aircraft industry too has undergone layers of changes. Previously
aerospace engineers used paper, pen and other high-end geometric
paraphernalia to create aerospace designs and the like. Today the
innovative computing device has replaced all this time consuming and
tedious process. The new age software and technologies has allowed the
aerospace manufacturing engineering enterprises to process and design
aircrafts efficiently. In addition to that, testing procedures too are
carried on with the computer technology. Post this, all the relevant
information is mailed to the subcontractors who are then responsible for
the creation and production.

Aircrafts today have to undergo severe weather conditions, hence the
machined parts needs to be durable and sturdy. Care needs to be taken so
that the aircraft body parts do not wear out under the slightest
weather beaten condition. This is the reason why you will find most aero
engine services use aluminum and steel to manufacture their products.

Eminent engineering services outsourcing have successfully forayed
into the market and are expanding their core business. These
organizations are well equipped with the latest state-of-the-art
machinery, technology and other equipments that would help them to
manufacture the aero structure components efficiently. Each single
machine parts, component or product needs to adhere to some stipulated
quality standards. The machining technology used includes the
following:-

3/4/5 axis machining centers

Assembly and other bench work activities

2/3 axis CNC turning and milling,3 axis vertical turret lathes

In addition to that, the Inspection Facility centers are well equipped and helps n the following processes:-

Helps to coordinate Measuring Machine (CMM)

Carries out Leica microscope and Millipore testing for Dirt and chip level content (Clean room)

Essential inspection of other instruments / gauges

Few other facilities that are offered by the aerospace engineering outsourcing companies are listed below-

Assembly process

Manufacturing process planning

Value engineering

Reverse engineering

Value analysis

Tooling design and development

CMC program coding

Assembly tooling and design

The future of the aerospace manufacturing industry is in a
flourishing stage catering both to the commercial as well as the defense
sector. New utilitarian models are coming into use now as manufacturers
are aiming at cost-efficient models to minimize overhead.

CADD Centre Launches Master Diploma Courses in Automotive And Aerospace Design

The
Chennai-based CADD Centre, Asia’s largest network of CAD training
institutes, is launching two new Master Diploma programmes exclusively
for Automotive Design and Aerospace Design Industry. The programmes
would provide comprehensive training to students pursuing degree and
diploma engineering programmes, and working professionals on the current
product lifecycle management concepts and tools relevant to the booming
Indian automotive and aerospace industry. The courses are offered at
most its branches across the network.
With a total duration of over
450 hours, the Master Diploma in Automotive Design introduces automotive
design, production concepts, and training on Computer aided design
tools such as Pro/Engineer, CATIA, ANSYS, NX CAD, NX CAM, and NX
NASTRAN. Course fee is Rs.79900 plus taxes including study materials.

The
Master Diploma in Aerospace Design is a 464-hour programme that trains
students on Pro/ENGINEER, CATIA, ANSYS, NX CAD, NX CAM, NX NASTRAN,
besides providing a comprehensive overview of the aerospace design
processes. Course fee is Rs. 79900 plus taxes including study materials.

Students
pursuing both these programmes would get to learn Geometric
Dimensioning and Tolerancing, a language used to precisely communicate
mechanical engineering drawings. CADD Centre would provide authorized
courseware for all software tools, and exclusive workbooks on automotive
design, and aerospace design.

Commenting about the programmes,
Mr S Karaiadiselvan, Managing Director, CADD Centre, said that there are
huge job opportunities for engineers in automotive and aerospace
industry in India. The size of India’s automotive industry is estimated
at US$ 72 billion. It employs around 15 million people. The automobile
industry is expected to invest over $17 billion in the next 5 years.
According to an industry report, India’s aerospace & defense
industry would be close to $45 billion by 2015.

However, the
growing skill gap, and lack of employable engineers might affect the
growth of the automotive and aerospace industry. Though the country has a
pool of qualified engineering, science and computer graduates, they
have to be introduced to, and trained in the latest design, and
production concepts and CAD tools.

Mr
Selvan added that CADD Centre’s Master Diploma courses in automotive
and aerospace design are created with inputs from the industry. The
curriculum for the software tools are authorized by the concerned
software developers, and the faculty are regularly trained in current
industry practices.

The Master Diploma in Automotive Design
imparts technical skills to automotive professionals engaged in
developing, manufacturing and testing vehicles and their systems. The
students would be provided with an exclusive practice workbook which
contains an overview and exercises of various components specific to
automotive domain to strengthen the understanding of students on the
fundamental aspects on automotive engineering. Similarly, the Master
Diploma in Aerospace Design enhances the students design and analysis
skills that go into the making of airplanes, aircraft and spacecrafts.
The course also provides an overview of various components specific to
aerospace.

Upon completion of the Master Diploma, students can
become design, analysis engineers in the domains of automotive and
aerospace industries and the institute’s placement cell will help the
students in fetching jobs after successful completion of the programmes.

End to End Aerospace Engineering Solutions

The global aerospace industry is showing an upward trend with the
civil aviation segment becoming the major contributor. This has been
substantiated by the research report “Aerospace Industry Forecast to
2013” which considers the global aerospace industry as a potential
market. This comes as no surprise because the aerospace industry showed
impressive growth even during tough economic conditions. The increased
travel in emerging market economies and considerable increase in
military budget were the factors that helped the aerospace industry to
survive the economic recession.

The global aerospace industry is worth over $100
billion USD, but for many aerospace majors this do not translate into
high operating margins due to the high levels of competition for segment
leadership. Hence, many aerospace engineering companies are
increasingly considering engineering services off shoring as the perfect
solution for increasing their operating margins.

The presence of
end-to-end aerospace engineering solutions providers who combine
aerospace engineering services with manufacturing have made things more
than easy for the companies. To be precise, they provide